I am getting a null, for the variable, setUsrCat after a call to the Apex Class. SetUsrCat should not be Sminull90. I was hoping to get SmOR90. My Apex class does it correctly, but  when I run the test class I get the null problem.

I have tried a number of things in the test class, but the null remains. I am assuming there is something in the test class that needs to be set that is not. If you can please help me in this matter it will be appreciated.
 
My code is as follows:
 
Apex Class:

public  class NewUtilStaffProcess {
@future
public static void createUtlUser(Id recid) {
      
     Contact gcon = [SELECT Email, Lastname, Firstname, Middlename, AccountId
                      FROM   Contact
                      WHERE  Id = :recid];
     
     Profile p = [SELECT Id FROM Profile WHERE Name='HAVNA City Public Utility Group'];
     
     Id acctsTypeId = [SELECT Id
                      FROM   RecordType
                      WHERE  SObjectType = 'Account'
                      AND Name = 'Account Source'].Id;
     
     String groleId = [SELECT Id FROM UserRole WHERE Name = 'Utility Staff' LIMIT 1].Id;
     
     
     String formatUsrName;
     String setUsrLoc;
     
     Account retAcct = [SELECT Id, HAVNA_State_Country_State__r.HAVNA_Letter_Code__c, Hav_Locality__c, Hav_Street__c    
                         FROM   Account
                         WHERE  Id = :gcon.AccountId
                         AND recordTypeId = :acctsTypeId
                         LIMIT 1];
     
     if (retAcct.Hav_Street__c == 'Local/Surveyor')
        setUsrLoc = retAcct.HAVNA_State_and_Country_ID__r.HAVNA_Letter_Code__c+retAcct.Hav_Locality__c;
 
     if (retAcct.Hav_Street__c == 'City/Surveyor')
        setUsrLoc = retAcct.HAVNA_State_and_Country_ID__r.HAVNA_Letter_Code__c+'C1';
   
     if (retAcct.Hav_Street__c == 'State/Surveyor')
        setUsrLoc = retAcct.HAVNA_State_and_Country_ID__r.HAVNA_Letter_Code__c+'C2';
 
       
     if (gcon.middlename == null) {
         formatUsrName = gcon.Lastname.deleteWhitespace().toLowercase().trim()+'.'+gcon.Firstname.deleteWhitespace().toLowercase().trim()+'.cnastaff'+setUsrLoc+'@HAVNA.gmail';
     } else {
         Integer midSize = gcon.Middlename.length();
         if (midSize == 1) {
             formatUsrName = gcon.Lastname.deleteWhitespace().toLowercase().trim()+'.'+gcon.Firstname.deleteWhitespace().toLowercase().trim()+'.'+gcon.middlename.deleteWhitespace().toLowercase().trim()+'.cnastaff'+setUsrLoc+'@HAVNA.gmail';
         } else {
             formatUsrName = gcon.Lastname.deleteWhitespace().toLowercase().trim()+'.'+gcon.Firstname.deleteWhitespace().toLowercase().trim()+'.'+gcon.middlename.deleteWhitespace().trim().substring(0,1).toLowercase()+'.cnastaff'+setUsrLoc+'@HAVNA.gmail';
         }    
     }
     System.debug('Formatted Username: '+formatUsrName);
   
     User u   = new User(Alias = gcon.Lastname.deleteWhitespace().trim().length() > 4 ? gcon.Lastname.deleteWhitespace().trim().substring(0,2)+setUsrLoc: gcon.lastname+setUsrLoc,
                   Email          = gcon.Email,
                   EmailEncodingKey   = 'UTF-8',
                   LastName       = gcon.Lastname,
                   FirstName      = gcon.Firstname,
                   MiddleName     = gcon.Middlename,     
                   LanguageLocaleKey  = 'en_US',
                   LocaleSidKey   = 'en_US',
                   ProfileId      = p.Id,
                   UserRoleId     = groleid,      
                   TimeZoneSidKey = 'America/New_York',
                   UserName       = formatUsrName);
    
     Insert(u);
     System.debug(u.id);
     
     UtilStaffPermSet.assgnPermissionSet(recId, u.Id);  
     System.resetPassword(u.Id, True);
   }
}

=====================================================
 
Apex Test Class:
 
@isTest
public class NewUtilStaffProcessTest {
   public static testMethod void InitialTest() {
  /* Get Record Id Type */   
  Id conTypeId;
  Id acctTypeId;
  String formatUsrName;
  String setUsrLoc;
 
  conTypeId = [SELECT Id  
               FROM   RecordType
               WHERE  SObjectType = 'Contact'
               AND Name = 'Utility Staffer'].Id;  
    
  Id acctsTypeId = [SELECT Id
                FROM   RecordType
                WHERE  SObjectType = 'Account'
                    AND Name = 'Account Source'].Id;
  Profile p = [SELECT Id FROM Profile WHERE Name='HAVNA City Public Utility Group'];
  String groleId = [SELECT Id FROM UserRole WHERE Name = 'Utility Staff' LIMIT 1].Id;
  Integer midsize;
    
  //Create new State record; initialize required field(s), then insert
  HAV_State_and_Country__c state  = new HAV_State_and_Country__c();
  state.Name            = 'Oregon';
  state.HAVNA_Letter_Code__c = 'OR';
  state.Hav_Type__c    = 'State';
  Insert state;
 
  //Create new Account record; initialize required field(s), then insert
  Account acct = new Account(Name='Oregon Local 7');
  acct.Hav_Locality__c = '90';
  acct.Hav_Street__c = 'Local/Surveyor';
  acct.RecordTypeId =  AcctTypeId;
  acct.HAVNA_State_and_Country_ID__c = state.id;

insert acct;
  //Create new Contact record; initialize required field(s), then insert
  Contact con  = new Contact();   
  con.FirstName   = 'Ralph';  
  con.LastName    = 'Smith';
  con.Middlename  = 'Otis';
  con.RecordTypeId =  conTypeId;
  con.email       = 'rsmith8@verizon.com';
  con.AccountId      = acct.id;
    
  //Insert Contact
  Insert con ;
    
    System.debug(con.id);
 User thisUser = [SELECT Id FROM User WHERE Id = :UserInfo.getUserId()];
 system.runAs(thisUser){
  Test.startTest();
    
  NewUtilStaffProcess.createUtlUser(con.id);
 
  Test.stopTest();
  system.debug('Done');
}
  }
}